i-manager Publications

i-manager's Journal on Material Science (JMS)

Current Issue Vol. 12 Issue 1

Most Cited

Electrical Properties of Nanocomposite Polymer Gels based on PMMA-DMA/DMC-LiCLO₂ -SiO₂
Comparison Of Composite Proton Conducting Polymer Gel Electrolytes Containing Weak Aromatic Acids
Enhancement in Electrical Properties of PEO Based Nano-Composite Gel Electrolytes
Effect of Donor Number of Plasticizers on Conductivity of Polymer Electrolytes Containing NH₄F
PMMA Based Polymer Gel Electrolyte Containing LiCF₃SO₃

Volume 1 Issue 1 April - June 2013

Research Paper

Heat Transfer During Consolidation of Metal Matrix Composites

Yasser Rihan*

* Associate Professor, Atomic Energy Authority, Anshas, Egypt.

Rihan, Y. (2013). Heat transfer during consolidation of metal matrix composites. i-manager's Journal on Material Science, 1(1), 1-7. https://doi.org/10.26634/jms.1.1.2278

Abstract

Yasser Rihan analyzes the heat transfer during the consolidation of metal matrix composites. They possess high strength-to-weight ratios and can withstand high temperatures, which makes them ideal for aerospace and other elevated temperature applications such as automotive engine parts, tools and dies. A mathematical model was developed to predict the heat transfer inside the preform of a metal matrix composite by changing the temperature at the surface. The effect of the material, pressure and the contact heat transfer coefficient on heat transfer was studied. This analysis provides a tool for predictions of preheat times for composite consolidation by the hot isostatic pressing process.

References

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[2]. Srinivasan, A.V., and McFarland, D.M. (2001). Smart Structures Analysis and Design, Cambridge, UK: Cambridge University Press.

[3]. Kong, C.Y., Soar, R.C., and Dickens, P.M. (2004). Ultrasonic consolidation for embedding SMA fibers within aluminium matrices, Comp. Struct., Vol. 66, pp. 421–427.

[4]. Mall, S., Fecke, T., and Foringer, M.A., in: Mall, S., and Nicholas, T. (Eds.) (1998). Titanium Matrix Composites, Technomic, Lancaster, PA, USA, pp. 1–22.

[5]. Kim, T- W., and Choi, N.S. (2004). Microstructural influences on consolidation behavior of titanium metal matrix composites, Materials Science and Engineering, pp. 887–891.

[6]. Semiatin, S.L., Goetz, R.L., and Kerr, W.R. (1992). Consolidation of continuous fiber intermetallic matrix composites, Intermetallic Matrix Composites ii, D.B. Miracle, D.L. Anton, and J.A. Graves, Ed., Materials Research Society, Vol. 273, pp. 351-364.

[7]. Goetz, R.L., Kerr, W.R., and Semiatin, S.L. (1993). Modeling of the consolidation of continuous-fiber metal matrix composites via foil-fiber-foil techniques, Journal of Materials Engineering and Performance, Vol. 2, pp. 333-340.

[8]. Nicolaou, P.D., Piehler, H.R., and Kuhni, M.A. (1992). Fabrication of Ti-6A1-4V matrix, SCS-6 fiber composites by hot pressing using the foil/fiber/foil technique, Developments in Ceramics and Metal Matrix Composites, K. Upadhya, Ed., The Minerals, Metals, and Materials Society, pp. 37-47.

[9]. Kim, T.W. (2007). Modeling the heterogeneous microstructures of Ti-base metal-matrix composites in the consolidation processes, Materials Science and Engineering A, Vol. 462, pp. 164–168.

[10]. Kim, T.W. (2008). Determination of densification behavior of Al–SiC metal matrix composites during consolidation processes, Materials Science and Engineering A, Vol. 483-484, pp. 648–651.

[11]. Kellow, M.A., Bramley, A.N., and Bannister, F.K. (1969). The measurement of temperature in forging dies, International Journal of Machine Tool Design and Research, Vol. 9, pp. 239-260.

[12]. Wood, V.E. (1981). Unpublished research, Battelle's Columbus Laboratories, Columbus, Ohio.[13]. Klaf, U. (1969). A contribution to the determination of the temperature distribution in the tool and workpiece in warm forging, Doctoral Dissertation, Technical University of Hannover.

[13]. Baci, F.M., and Alam, M.K. (1997). Heat transfer during consolidation of MMC by the HIP process, M. Sc. Thesis, Ohio University.

[14]. Fritz, J., and Russ, H. (1997). Experimental determination of heat transfer through metal foils and ceramic fiber mats during composite fabrication, M. Sc. Thesis, Ohio University.

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Research Paper

Microwave curing of natural fiber and synthetic fiber reinforced polymer matrix composites

Akshay Atul Mali* , Apurbba Kumar Sharma, Inderdeep Singh*

* PG student, Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, India.

-* Associate Professor, Department of Mechanical and Industrial Engineering, Indian Institute of Technology Roorkee, India.

Mali, A., Singh, I., and Sharma, A. K. (2013). Microwave curing of natural fiber and synthetic fiber reinforced polymer matrix composites. i-manager's Journal on Material Science, 1(1), 8-14. https://doi.org/10.26634/jms.1.1.2279

Abstract

Akshay Atul Mali and his co-authors Apurbba Kumar Sharma and Inderdeep Singh developed the microwave processing of materials of natural fiber and synthetic fiber which are reinforced polymer matrix composites. In the present experimental work, natural fiber (grewia optiva) reinforced polypropylene composites (GOF/PP) and synthetic fiber (glass) reinforced polypropylene (GF/PP) composites have been cured with the help of microwave hybrid heating (MHH). The trials were conducted in atmospheric conditions at fixed frequency 2.45 GHz and a power of 900 W. Microwave wattage and exposure time were optimized for each type of composite and study shows that GOF/PP and GF/PP composites can be successfully cured with microwave heating. The obtained samples show a perfect bonding between the fiber and the matrix. The result shows that the tensile strength of composite with GOF as reinforcement is 79.93% than that of the GF reinforced PP composites.

References

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[2]. Monteiro, S., Lopes, F., Ferreira, A., & Nascimento D. (2009). “Natural fiber polymeric composite: cheaper, tougher & environment friendly”, JOM, 1, 17-22.

[3]. Balzer, B., and McNabb, J. (2008). “Significant effect of microwave curing on tensile strength of carbon fiber composite”, Journal of Industrial Technology, 3, 3-11.

[4]. Mooteri P., and Shridhara P. (2006). “Studies on mechanical behavior of microwave and thermally cured glass fiber reinforced polymer composite”, Journal of Reinforced Plastics and Composites, 25, 783-795.

[5]. Thostenson, T., and Chou, W. (1999). “Microwave processing: fundamentals and applications”, Composites Part A: Applied Science and Manufacturing, 30, 1055–1071.

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[7]. Singh, I., Bjapai, P., Malik, D., Sharma, A., and Kumar, P. (2011). “Feasibility study on microwave joining of 'green' composite”, Applied Science, 1, 1923-1504.

[8]. Oghbaei, M., and Mirzaee, O. (2010), “Microwave versus conventional sintering: A review of fundamentals advantages and applications”, Journal of Alloys and Compound, 494, 175-189.

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Research Paper

Formability Characteristics of Different Sheet Metals By Erichsen Cupping Testing With NDT Methods

Animesh Talapatra* , Vinit Ranjan Choudhary, Kapish Malhotra*, Mukul Vyas**, Athar Jamal*, Mohit Kumar Singhi****

* Assistant Professor, Department of Automobile Engineering, MCKVIE (affiliated to WBUT), West Bengal.

-*-**-*-**** B.Tech Student, Department of Automobile Engineering, MCKV Institute of Engineering, West Bengal, India.

Talapatra, A., Choudhary, V. R., Malhotra, K., Vyas, M., Jamal, A., & Singhi, M. K. (2013). Formability Characteristics of Different Sheet Metals By Erichsen Cupping Testing With NDT Methods. i-manager's Journal on Material Science, 1(1), 15-20. https://doi.org/10.26634/jms.1.1.2280

Abstract

Animesh Talapatra et.al made an analysis to find out the cupping index of different sheet metals in different thickness using ERICHSEN cupping testing machine (Model ET-20, least count of 0.01 mm) in metal forming operations (stretching). In the ERICHSEN cupping test, the sheet metal test piece is clamped under a pressure of 1000 ± 100 kgf between a blank holder and a die. This test is a type of stamping test, which uses a polished steel ball or a spherical punch of a standard size mounted on a plunger to penetrate into the specimen with a constant force until the specimen produces first crack. The measure of the length of penetration in mm, indicates the ERICHSEN Number which gives a measure of the ductility of the sheet in the plane of drawing under biaxial stress conditions. The ERICHSEN no. is the penetration of the die given in millimeters to the nearest decimal point, up to the point at which cracks occur (end point).Finally NDT method was used to find out formability characteristics of different sheet metals.

References

[1]. Y.I. Kim, J.H. Kim, Y. Kim, M.Y. Lee, Y.H. Moon, D. Kim: (2011). Formability evaluation of tailor-welded blanks of boron steel sheets by Erichsen cupping test at elevated temperature, Transactions of Materials Processing, 20 (2011), 568-574.

[2]. H.D. Manesh, and A.K. Taheri, (2003). Journal of Alloys and Compounds, 361(2003)138–143 Elsevier. www.elsevier.com/ locate / jallcom.

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Research Paper

Engineering Properties Evaluation of Sintered Foamed Carbon Fiber Composite

Radha Raman Mishra* , A.K. Jha**

Mishra, R. R., & Khanehkeshi, A. (2013). Engineering properties evaluation of sintered foamed carbon fiber composite. i-manager's Journal on Material Science, 1(1), 21-24.

Mishra, R. R., and Jha, A. K. (2013). Engineering properties evaluation of sintered foamed carbon fiber composite. i-manager's Journal on Material Science, 1(1), 21-24. https://doi.org/10.26634/jms.1.1.2281

Abstract

Radha Raman Mishra and his co-author A. K. Jha present the scenario for the demand of advanced materials, which have high strength and comparatively low weight. Carbon fiber composites are satisfying the requirements but high cost of manufactured products restricts their use only for highly precise applications. In this present study, a light weight foamed carbon fiber composite was developed by a hand lay-up layer by layer processing method. Wax, thermocol and camphor balls were used as foaming agent which gets evaporated leaving a porous structure after sintering. The investigations were made to evaluate mechanical properties of developed foamed composites. Finally they observed that, the camphor foamed composite has better hardness and wax foamed composite has more energy storage capacity at moderate impacts.

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Review Paper

Comprehensive Review on Materials, Processing and Formulation Attributes of Photopatternable Conductor Thick Film Pastes

Govind Umarji* , Supriya Ketkar, Suresh Gosavi, Uttam Mulik, Dinesh Amalnerkar

* Research Student, Center for Materials for Electronic Technology, Pune, India.

Research Student, Department of Electrical Engineering and Nanomaterials Research and Education Center (NREC), University of South Florida, Tampa Fl 33620,USA.

* Professor, Department of Physics ,University of Pune , India.

Director, Center for Materials for Electronic Technology, Pune, India.

* Executive Director, Center for Materials for Electronic Technology, Pune, India.

Umarjia, G. G., Ketkarc, S. A., Gosavib, S. W., Mulika, U. P., & Amalnerkar, D. (2013). Comprehensive Review on Materials, Processing and Formulation Attributes of Photopatternable Conductor Thick Film Pastes. i-manager's Journal on Material Science, 1(1), 25-77. https://doi.org/10.26634/jms.1.1.2282

Abstract

The review paper by Govind Umarji et.al furnishes state-of-the-art account of photopatternable thick film technology (with historical landmarks) and mainly focuses on materials, processing and formulation attributes of silver based conductor paste. In the subject comprehension, the authors have exclusively referred to their own R & D efforts in photopatternable thick film technology by investigating the effect of variation in weight percentage of glass on the overall performance of aqueous developable photoimageable silver composition which was previously optimized with respect to solid content of the polymer system. A glass weight % of ~3 to 5 is found to be ideal for the present photoimageable thick film formulation which beneficially offers pin-hole free microstructure, good adhesion due to vitreous bonding with the substrate, desired low sheet resistance and tolerable shrinkage in line/space pattern after firing.

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Akshay Atul Mali* , Apurbba Kumar Sharma, Inderdeep Singh*

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