i-manager's Journal on Mechanical Engineering (JME)


Volume 14 Issue 3 July - September 2024

Research Paper

Enhancing Mechanical Engineering Education in Zimbabwe through Identifying Critical Equipment, Facilities, and Maintenance Strategies for Effective Training at Universities

David Ndiyamba* , Eriyeti Murena**, Willard Zendera***, Francis Mafuratidze****, Erasmus Madzudzo*****
*, ****-***** Department of Mechanical Engineering, Midlands State University, Gweru, Zimbabwe.
** Tshwane University of Technology, South Africa.
*** Department of Agricultural Engineering and Technology, Manicaland State University of Applied Sciences.
Ndiyamba, D., Murena, E., Zendera, W., Mafuratidze, F., and Madzudzo, E. (2024). Enhancing Mechanical Engineering Education in Zimbabwe through Identifying Critical Equipment, Facilities, and Maintenance Strategies for Effective Training at Universities. i-manager’s Journal on Mechanical Engineering, 14(3), 1-18. https://doi.org/10.26634/jme.14.3.21225

Abstract

Enhancing practical skills training at universities requires the availability, adequacy, relevance, and proper maintenance of critical equipment and facilities. Improper maintenance of workshop facilities hampers effective teaching and the acquisition of skills. In this regard, this paper focuses on investigating the equipment needed for mechanical engineering institutional workshops, its failures, and its maintenance. Mixed methods were used, including a review of work on critical equipment for comprehensive engineering training based on educator and employer perspectives, with online research and physical visits employed to carry out observations. Microsoft Excel and Microsoft Access were used to analyze data and develop a computerized maintenance system to support the maintenance of training equipment and facilities. A priority list of essential facilities and machinery was developed, and maintenance plans were proposed based on a pilot study of two key machine tools, the milling machine and lathe, which were used in the experimental construction of an automated maintenance management system. This study can be utilized to enhance the skills and proficiencies of mechanical engineering graduates, enabling them to be employable and contribute positively to solving social and economic challenges.

Research Paper

Additive Manufacturing: A Catalyst for Economic Development in Zimbabwe

Oscar Gwatidzo* , Godfrey Tigere**, David Ndiyamba***
*-** Department of Industrial and Manufacturing Engineering, Harare Institute of Technology, Harare, Zimbabwe.
*** Department of Mechanical Engineering, Midlands State University, Gweru, Zimbabwe.
Gwatidzo, O., Tigere, G., and Ndiyamba, D. (2024). Additive Manufacturing: A Catalyst for Economic Development in Zimbabwe. i-manager’s Journal on Mechanical Engineering, 14(3), 19-30. https://doi.org/10.26634/jme.14.3.21551

Abstract

Additive Manufacturing (AM) or 3D printers (3DP) present a transformative opportunity for agro-based third-world countries like Zimbabwe. By enabling localized, on-demand production, AM/3D can revolutionize various sectors, including agriculture, food processing, and rural development. This study explores the current state of implementation of AM, challenges being faced by the industries in implementing AM technologies, and success stories in the nearby countries like South Africa and Botswana. Furthermore, the authors explored the opportunities where AM can be used. In the agricultural sector, the authors delved into specific applications, including the creation of precision agricultural tools, custom-fit prosthetic devices for farm workers, and innovative packaging solutions for perishable goods. Additionally, the study discusses the positive economic implications of AM adoption, including job creation, reduced reliance on imports, and the promotion of sustainable practices. By leveraging AM, 3rd world countries like Zimbabwe can unlock new avenues for growth, improve livelihoods, and enhance their global competitiveness. Furthermore, the study draws up the implementation framework of AM technology in Zimbabwe's agriculture, highlighting the need to involve institutions of higher learning and research to involve all provinces.

Research Paper

Investigating Fiber Laser Marking Parameters for Titanium Alloy to Enhance Orthopaedic Implant Traceability and Corrosion Resistance

Rakesh Kumar*
Department of Quality Assurance and Regulatory Affairs, Kaushik Orthopaedic Pvt. Ltd., Sonipat, Haryana, India.
Kumar, R. (2024). Investigating Fiber Laser Marking Parameters for Titanium Alloy to Enhance Orthopaedic Implant Traceability and Corrosion Resistance. i-manager’s Journal on Mechanical Engineering, 14(3), 31-37. https://doi.org/10.26634/jme.14.3.21281

Abstract

Corrosion poses a significant threat to medical devices, compromising their structural integrity, functionality, and biocompatibility, which can lead to device failure, patient injury, and even life-threatening complications. This investigation used titanium alloy (Grade 5), a biocompatible material that offers a superior strength-to-weight ratio, better resistance against corrosion, and is lightweight but costlier. Grade 5 titanium alloys, in particular, form a passive oxide layer (mostly titanium dioxide, TiO₂ ) on their surface, providing superior resistance to corrosion. However, certain circumstances can weaken this layer or cause specific types of corrosion, such as chloride stress corrosion. Cracking (due to certain chemical processes or saltwater), pitting corrosion (which creates small holes in materials), and galvanic corrosion (when titanium is in contact with a dissimilar metal in the presence of an electrolyte) can occur. Due to high- temperature saline environments, corrosion can weaken the material and lower its fatigue strength. Therefore, selecting optimal laser parameters during marking is a method for controlling corrosion. In this research article, different laser marking parameters (power, speed, and frequency) were applied based on the orthogonal array L9, and the best combination of parameters was selected for different device systems (screws, plates, nails, and hip prostheses) for orthopedic applications. Elemental analysis before and after laser marking was performed to determine whether the percentage of elements in the material changed and to confirm whether the elemental percentages remained within acceptable limits. Furthermore, the potassium ferricyanide-nitric acid test (blue point test) was conducted after laser marking to examine the effect of laser penetration in the marked area and assess its impact on corrosion.

Research Paper

Mechanical Properties of a Composite Formed from Bamboo Granules and Glass Fiber

Satish Kumar* , Harvinder Singh**, Swarn Singh***, Aneesh Goyal****
*-**** Chandigarh Group of Colleges, Landran, Mohali, Punjab, India.
Kumar, S., Singh, H., Singh, S., and Goyal, A. (2024). Mechanical Properties of a Composite Formed from Bamboo Granules and Glass Fiber. i-manager’s Journal on Mechanical Engineering, 14(3), 38-43. https://doi.org/10.26634/jme.14.3.21565

Abstract

As an environmentally friendly engineering material, bamboo powder-reinforced polyethylene (PE) composite was created, and its mechanical properties were investigated. To enhance the attachment of bamboo powder to the polyethylene matrix, the composite material was made compatible with maleic anhydride-grafted polyethylene (MAPE). There is a significant demand for HDPE products worldwide. Glass fiber composites and bamboo powder are currently being produced as part of a green technology research initiative. Furthermore, these materials are inexpensive, low-density, highly specialized, and environmentally friendly. The matrix for this experiment was made from high-density polyethylene mixed with glass fiber and bamboo powder. Compression molding was applied to each sample. The mechanical characteristics of the samples were examined and described after pretreatment. The mass ratios of glass fiber, bamboo powder, and polymers were all considered while making the specimens. According to the findings of flexural and compressive testing, the use of glass fiber and bamboo powder improves the mechanical properties. The results suggest that BP/GF/HDPE polymer composites could have applications in the construction industry for stress-bearing sheets, films, and pipes.

Research Paper

Seed Dropping Drone

Rankireddy Siva Ramakrishna* , Vattikuti Naimisha Devi**, D. Jerusha***, S. Shalini****
*-*** Department of Computer Science and Engineering, Sathyabama Institute of Science and Technology, Chennai, Tamil Nadu, India.
**** Department of Computer Science and Engineering, Vellore Institute of Science and Technology, Amaravati, Andhra Pradesh.
Ramakrishna, R. S., Devi, V. N., Jerusha, D., and Shalini, S. (2024). Seed Dropping Drone. i-manager’s Journal on Mechanical Engineering, 14(3), 44-48. https://doi.org/10.26634/jme.14.3.21504

Abstract

This study explores how new seed-dropping techniques are enabling drone technology to revolutionize large-scale reforestation and precision farming. It examines the integration of drones with specially designed seed-dispensing mechanisms to automate and optimize the seed dispersion process for improved efficiency. A novel approach is presented, using biodegradable coconut coir as a seed coating material to enhance germination success and seedling development. The coir retains moisture, protects seeds against pests, and decomposes to enrich the soil with nutrients. By utilizing GPS and real-time navigation systems, drones can target seed dispersal in remote and rugged terrains, reducing the labor, time, and costs associated with traditional planting methods. Field trials demonstrate the ecological and economic potential of this system, offering a scalable and eco-friendly solution for reforestation and sustainable agriculture.