Design and Evaluation of a USB Isolator for Embedded Product

Sonali Jaysing Karale*, Pratibha Chavan**, Deepti Pande***
*-*** Department of Digital System (Electronics), Trinity College of Engineering and Management Research, Pune, India.
Periodicity:July - December'2025

Abstract

The rapid evolution of digital electronics has transformed how embedded systems interface with personal computers and industrial equipment. Among various communication protocols, the Universal Serial Bus (USB) stands out for its versatility, speed, and plug-and-play functionality. However, in applications where electrical noise, ground potential variations, or high voltages exist, such as industrial automation or medical instrumentation, direct USB connections can compromise safety and signal integrity. This paper presents the design and evaluation of a galvanically isolated USB interface that provides reliable communication between embedded devices and host systems while maintaining electrical isolation. The proposed design integrates a data isolation stage using ISOUSB111 and an isolated DC–DC converter for power separation. Together, these ensure complete protection against transient voltages, electrostatic discharge (ESD), and ground loops. Complying with IEC 60601-1 medical safety standards, the design achieves robust isolation suitable for medical and industrial environments. Experimental validation demonstrates stable USB 2.0 full- speed data transfer (12 Mbps) and reinforced insulation capable of withstanding 5 kV AC potential difference.

Keywords

Galvanic Isolation, USB Interface, ISOUSB111, Embedded System, IEC60601-1, Medical Safety.

How to Cite this Article?

Karale, S. J., Chavan, P., and Pande, D. (2025). Design and Evaluation of a USB Isolator for Embedded Product. i-manager’s Journal on Instrumentation & Control Engineering, 13(2), 33-41.

References

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[17]. Toroid Technology. (2003). ISB-100W Datasheet. Bolton, ON, Canada.
[19]. Webster, J. G. (Ed.). (2010). Medical Instrumentation: Application and Design (4th ed.). John Wiley & Sons.
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