Conveyor Belt Regulator through Silo Operation

Abdullah Mohammed Salim Al-Hakmani*, Ch. Venkateswara Rao**, Sampath Kumar B.***, Mohammed Junaid Mouda****, Sayath Birose*****
*-***** University of Technology and Applied Sciences, Salalah, Sultanate of Oman.
Periodicity:October - December'2022
DOI : https://doi.org/10.26634/jee.16.2.19207

Abstract

Conveyor belts are used in industries such as electro-mechanical and mechanical assembly to transfer goods from one position to another or from one procedure to another. In coal mining industries, controlling the speed of a conveyor can be achieved by controlling the speed of its drive unit. The Programmable Logic Controller (PLC's) commonly used programming language has the trapezoidal chart language, Ladder Diagram (LD), the Smooth Functional Diagram (SFC), and the Function Block Language (FBD). The four-level leather belt conveyer control system belongs to the model of sequential control and therefore mainly uses the SFC to program. A Programmable Logic Controller (PLC) is used to implement the control strategy. A PLC is a microprocessor-based control device with the original drive of complementing relay logic. The latest PLCs have progressed past just a robust stage into a new realm of high computational control and processor speediness. These, along with the PLC's extremely elastic arrangement, make it an ideal stage for uses far beyond its conventional ones. The main aim of this paper is to design a PLC conveyor belt control system for silo operation that has three various modes, namely continuous mode, manual mode, and fill by pass mode. The conveyor belt plays a very effective role as it reduces the time required to complete a large amount of work and increases productivity with high efficiency. It also saves money and costs, reduces the required manpower, is characterized by ease of maintenance and handling, and offers many other benefits.

Keywords

Conveyor Belt, Programmable Logic Controller (PLC), SILO Operation.

How to Cite this Article?

Al-Hakmani, A. M. S., Rao, Ch. V., Kumar, B. S., Mouda, M. J., and Birose, S. (2022). Conveyor Belt Regulator through Silo Operation. i-manager’s Journal on Electrical Engineering, 16(2), 1-11. https://doi.org/10.26634/jee.16.2.19207

References

[1]. Basile, F., Chiacchio, P., & Gerbasio, D. (2012). On the implementation of industrial automation systems based on PLC. IEEE Transactions on Automation Science and Engineering, 10(4), 990-1003. https://doi.org/10.1109/TASE.2012.2226578
[2]. Bebic, M. Z., & Ristic, L. B. (2018). Speed controlled belt conveyors: drives and mechanical considerations. Advances in Electrical and Computer Engineering, 18(1), 51-60. https://doi.org/10.4316/AECE.2018.01007
[3]. Birmole, P., Kamble, M., Naik, S., Sadamate, A., & Korgaonkar, H. V. (2018, April). Designing and implementation of chemical mixing and filling bottles using PLC. In 2018 Second International Conference on Inventive Communication and Computational Technologies (ICICCT) (pp. 436-439). IEEE. https://doi.org/10.1109/ICICCT.2018.8473096
[4]. Chen, X. H., Rahman, M. L., & Zhang, Y. (2016, May). Notice of violation of IEEE publication Principles: adaptive fuzzy PID speed control of DC belt conveyor system. In 2016 17th IEEE/ACIS International Conference on Software Engineering, Artificial Intelligence, Networking and Parallel/Distributed Computing (SNPD) (pp. 487-490). IEEE. https://doi.org/10.1109/SNPD.2016.7515945
[5]. Eswar, S., Jaiganesh, L., Hariprasad, N., Mohamedimthiyas, M., & Gopikrishnan, A. (2018, March). Automatic liquid mixing and filling using PLC. In 2018 International Conference on Current Trends towards Converging Technologies (ICCTCT) (pp. 1-6). IEEE. https://doi.org/10.1109/ICCTCT.2018.8551099
[6]. Li, W., Pang, Z., Zhang, H., & Meng, G. (2010a, November). Design of multi-loading control system for belt conveyor. In 2010 International Conference on EProduct E-Service and E-Entertainment (pp. 1-3). IEEE. https://doi.org/10.1109/ICEEE.2010.5661598
[7]. Li, W., Zheng, Y., & Xinfa, D. (2010b, June). The design and research of belt transport system based on PLC. In 2010 International Conference on Advances in Energy Engineering (pp. 120-124). IEEE. https://doi.org/10.1109/ICAEE.2010.5557599
[8]. Lu, Q., Wang, X., & Zhuang, L. (2012, August). Research and design of monitoring system for belt conveyor. In 2012 International Conference on Computer Science and Service System (pp. 1943-1945). IEEE. https://doi.org/10.1109/CSSS.2012.485
[9]. Pannu, J., Kulkarni, R., & Ranjana, M. S. B. (2016, March). On the automated multiple liquid bottle filling system. In 2016 International Conference on Circuit, Power and Computing Technologies (ICCPCT) (pp. 1-3). IEEE. https://doi.org/10.1109/ICCPCT.2016.7530183
[10]. Smeu, G. A. (2013, May). Automatic conveyor belt driving and sorting using SIEMENS step 7-200 programmable logic controller. In 2013 8th International Symposium on Advanced Topics in Electrical Engineering (ATEE) (pp. 1-4). IEEE. https://doi.org/10.1109/ATEE.2013.6563408
[11]. Sreejeth, M., & Chouhan, S. (2016, July). PLC based automated liquid mixing and bottle filling system. In 2016 IEEE 1st International Conference on Power Electronics, Intelligent Control and Energy Systems (ICPEICES) (pp. 1-5). IEEE. https://doi.org/10.1109/ICPEICES.2016.7853685
[12]. Ulices, C., Irma, M., & Carlos, J. (2020, November). Design of an electronic coupling to control speed of motor on a conveyor belt using IoT. In 2020 International Conference on Mechatronics, Electronics and Automotive Engineering (ICMEAE) (pp. 115-121). IEEE. https://doi.org/10.1109/ICMEAE51770.2020.00027
[13]. Vardhan, D. S., & Narayan, Y. S. (2015, December). Development of an automatic monitoring and control system for the objects on the conveyor belt. In 2015 International Conference on Man and Machine Interfacing (MAMI) (pp. 1-6). IEEE. https://doi.org/10.1109/MAMI.2015.7456594
[14]. Yu, Y., Wang, J., Liu, W., Li, C., Zhao, L., & Fu, H. (2017, December). Design of the control system of automatic picking and conveying line based on PLC. In 2017 2nd International Conference on Robotics and Automation Engineering (ICRAE) (pp. 229-233). IEEE. https://doi.org/10.1109/ICRAE.2017.8291385
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Pdf 35 35 200 20
Online 35 35 200 15
Pdf & Online 35 35 400 25

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.