4C particulates are used to develop two different MMC samples. The hardness and the corrosion test were investigated to estimate the enhanced properties of the fabricated composites. Macro-hardness test and the immersion corrosion test were carried out by using a Vickers hardness tester at an applied load of 5 kgf according to ASTM E92 and 3.5% NaCl solution according to ASTM G31 respectively. With the help of optical microscopy, the corroded surfaces were analysed. The results obtained from the investigation show that AA5052/B4C MMC gives more improved hardness and the AA5052/SiC MMC shows more corrosion rate compared to the other two samples.

">

Macro-Hardness and Corrosion Behavior of Silicon Carbide or Boron Carbide Reinforced AA5052 MMC

Murlidhar Patel*, Sushanta Kumar Sahu**, Mukesh Kumar Singh***
* Department of Mechanical Engineering, PDPM Indian Institute of Information Technology Design & Manufacturing (IIITDM), Jabalpur, Madhya Pradesh, India.
** Department of Mechanical Engineering, National Institute of Science and Technology, Berhampur, Odisha, India.
*** Department of Industrial and Production Engineering, Guru Ghasidas Vishwavidyalaya, Bilaspur, Chhattisgarh, India.
Periodicity:January - March'2022
DOI : https://doi.org/10.26634/jms.9.4.18593

Abstract

Metal matrix composites (MMCs) enhance the mechanical and tribological properties according to the composition of the particulate reinforcement of silicon carbide/boron carbide and AA5052 aluminium alloy matrix. The MMC samples were fabricated by the stir casting method of liquid processing route. The same weight percentages (5 wt. %) and same particle size (63 µm) of both SiC and B4C particulates are used to develop two different MMC samples. The hardness and the corrosion test were investigated to estimate the enhanced properties of the fabricated composites. Macro-hardness test and the immersion corrosion test were carried out by using a Vickers hardness tester at an applied load of 5 kgf according to ASTM E92 and 3.5% NaCl solution according to ASTM G31 respectively. With the help of optical microscopy, the corroded surfaces were analysed. The results obtained from the investigation show that AA5052/B4C MMC gives more improved hardness and the AA5052/SiC MMC shows more corrosion rate compared to the other two samples.

Keywords

Aluminum Metal Matrix Composite (AMMC), Boron Carbide (B4C), Corrosion, Hardness, Metal Matrix Composite (MMC), Silicon Carbide (SiC).

How to Cite this Article?

Patel, M., Sahu, S. K., and Singh, M. K. (2022). Macro-Hardness and Corrosion Behavior of Silicon Carbide or Boron Carbide Reinforced AA5052 MMC. i-manager’s Journal on Material Science, 9(4), 1-8. https://doi.org/10.26634/jms.9.4.18593

References

[1]. ASTM E92-82 (1997). Standard Test Method for Vickers Hardness of Metallic Materials. American Society for Testing and Materials.
[2]. ASTM G31-72 (2004). Standard Practice for Laboratory Immersion Corrosion Testing of Metals. American Society for Testing and Materials.
[3]. Chen, Z. Z., & Tokaji, K. (2004). Effects of particle size on fatigue crack initiation and small crack growth in SiC particulate-reinforced aluminium alloy composites. Materials Letters, 58(17-18), 2314-2321. https://doi.org/10.1016/j.matlet.2004.02.034
[4]. Davis, J. R. (Ed.) (1999). Corrosion of aluminum and aluminum alloys. ASM International, OH: Materials Park.
[5]. Dikici, B., Bedir, F., Gavgali, M., & Kiyak, T. (2009). Corrosion characteristics of Al-Cu/B4C (T6) MMCs and their microstructure evaluation. Kovove Mater, 47(5), 317-323.
[6]. Dix, E. H. Jr., Anderson, W. A., & Shumaker, M. B. (1959). Influence of service temperature on the resistance of wrought aluminum-magnesium alloys to corrosion. Corrosion, 15(2), 19-26. https://doi.org/10.5006/0010-9312-15.2.19
[7]. Dolatkhah, A., Golbabaei, P., Givi, M. B., & Molaiekiya, F. (2012). Investigating effects of process parameters on microstructural and mechanical properties of Al5052/SiC metal matrix composite fabricated via friction stir processing. Materials & Design, 37, 458-464. https://doi.org/10.1016/j.matdes.2011.09.035
[8]. Ezuber, H., El-Houd, A., & El-Shawesh, F. (2008). A study on the corrosion behavior of aluminum alloys in seawater. Materials & Design, 29(4), 801-805. https://doi.org/10.1016/j.matdes.2007.01.021
[9]. Karamis, M. B., Tasdemirci, A., & Nair, F. E. H. M. (2003). Failure and tribological behaviour of the AA5083 and AA6063 composites reinforced by SiC particles under ballistic impact. Composites Part A: Applied Science and Manufacturing, 34(3), 217-226. https://doi.org/10.1016/S1359-835X(03)00024-1
[10]. Lloyd, D. J., Lagace, H., McLeod, A., & Morris, P. L. (1989). Microstructural aspects of aluminium-silicon carbide particulate composites produced by a casting method. Materials Science and Engineering: A, 107, 73-80. https://doi.org/10.1016/0921-5093(89)90376-6
[11]. Mahendra, K. V., & Radhakrishna, K. (2010). Characterization of stir cast Al—Cu—(fly ash+ SiC) hybrid metal matrix composites. Journal of Composite Materials, 44(8), 989-1005. https://doi.org/10.1177/0021998309346386
[12]. Marimuthu, M. & Berchmans, L. J. (2013). Preparation and characterization of B4C particulate reinforced Al-Mg alloy matrix composites. International Journal of Modern Engineering Research, 3(6), 3723–3729.
[13]. Muthazhagan, C., Gnanavelbabu, A., Rajkumar, K., & Bhaskar, G. B. (2014). Corrosion behavior of aluminiumboron carbide-graphite composites. Applied Mechanics and Materials. 591, 51-54. https://doi.org/10.4028/www.scientific.net/AMM.591.51
[14]. Nieto, A., Yang, H., Jiang, L., & Schoenung, J. M. (2017). Reinforcement size effects on the abrasive wear of boron carbide reinforced aluminum composites. Wear, 390-391, 228-235. https://doi.org/10.1016/j.wear.2017.08.002
[15]. Ozben, T., Kilickap, E., & Cakır, O. (2008). Investigation of mechanical and machinability properties of SiC particle reinforced Al-MMC. Journal of Materials Processing Technology, 198(1-3), 220-225. https://doi.org/10.1016/j.jmatprotec.2007.06.082
[16]. Pardhi, B., & Patel, M. (2021). Experimental and numerical research on the effect of winding angles on the torsional strength of glass fiber winding hybrid aluminium shaft. i-manager's Journal on Material Science, 9(1), 1-12. https://doi.org/10.26634/jms.9.1.18268
[17]. Patel, M., Pardhi, B., Chopara, S., & Pal, M. (2018). Lightweight composite materials for automotive - A review. International Research Journal of Engineering and Technology, 5(11), 41–47.
[18]. Patel, M., Pardhi, B., Sahu, S. K., Kumar, A., & Singh, M. K. (2019a). Evaluation of hardness, toughness and sliding wear resistance after replacing Zn into SiC in Al5Mg5Zn/WO3 -p metal matrix composite. International 3 Journal for Research in Engineering Application & Management, 5(3), 106–110.
[19]. Patel, M., Pardhi, B., Pal, M., & Singh, M. K. (2019b). SiC particulate reinforced aluminium metal matrix composite. Advanced Journal of Graduate Research, 5(1), 8-15. https://doi.org/10.21467/ajgr.5.1.8-15
[20]. Patel, M., Kumar, A., Pardhi, B., & Pal, M. (2020a). Abrasive, erosive and corrosive wear in slurry pumps–A review. International Research Journal of Engineering and Technology, 7(3), 2188–2195.
[21]. Patel, M., Pardhi, Bhupendra, Sahu, S. K. and Singh, M. K. (2020b). Characterization of Brinell hardness, impact toughness and sliding wear resistance properties of Al5Mg5Zn/WO3 -p metal matrix composite, i-manager's Journal on Material Science, 7(4), 23–29. https://doi.org/10.26634/jms.7.4.16125
[22]. Patel, M., Kumar, A., Sahu, S. K., & Singh, M. K. (2020c). Mechanical behaviors of ceramic particulate reinforced aluminium metal matrix composites–A review. International Research Journal of Engineering and Technology, 7(1), 201–204.
[23]. Patel, M., Sahu, S. K., Singh, M. K., & Kumar, A. (2020d). Sliding wear behavior of particulate reinforced aluminium metal matrix composites. International Journal of Engineering Research in Current Trends, 2(3), pp. 8–13.
[24]. Patel, M., Pardhi, B., Sahu, D. P., & Sahu, S. K. (2021a). Different techniques used for fabrication of aluminium metal matrix composites. International Journal of Engineering and Techniques, 7(1), 1–8. https://doi.org/10.29126/23951303/IJET-V7I1P1
[25]. Patel, M., Sahu, S. K., Singh, M. K., & Dalai, N. (2022). Micro-structural and mechanical characterization of stir cast AA5052/B4C metal matrix composite. Materials Today: Proceedings, 56(3), 1129-1136. https://doi.org/10.1016/j.matpr.2021.10.331
[26]. Patel, M., Sahu, S. K., & Singh, M. K. (2020e). Abrasive wear behavior of SiC particulate reinforced AA5052 metal matrix composite. Materials Today: Proceedings, 33(8), 5586-5591.https://doi.org/10.1016/j.matpr.2020.03.572
[27]. Patel, M., Sahu, S. K., & Singh, M. K. (2020f). Fabrication and investigation of mechanical properties of SiC particulate reinforced AA5052 metal matrix composite. Journal of Modern Materials, 7(1), 26-36. https://doi.org/10.21467/jmm.7.1.26-36
[28]. Patel, M., Sahu, S. K., & Singh, M. K. (2020g). Mechanical, tribological and corrosion behaviour of aluminium alloys and particulate reinforced aluminium or aluminium alloy metal matrix composites-A review. imanager's Journal on Material Science, 8(2), 40–55. https://doi.org/10.26634/jms.8.2.16759
[29]. Patel, M., Sahu, S. K., & Singh, M. K. (2021b). Effect of and 5 wt. % of WO3 particulates on the properties of 3 Al5Mg5Zn metal matrix. Composite Materials and Engineering, 3(2), 107–115. https://doi.org/10.12989/cme.2021.3.2.107
[30]. Patel, M., Singh, M. K., & Sahu, S. K. (2020h). Abrasive wear behaviour of sand cast B4C particulate reinforced AA5052 metal matrix composite. In Deepak, B., Parhi, D., Jena, P. (eds) Innovative Product Design and Intelligent Manufacturing Systems. Springer, Singapore., 359–369. https://doi.org/10.1007/978-981-15-2696-1_35
[31]. Previtali, B., Pocci, D., & Taccardo, C. (2008). Application of traditional investment casting process to aluminium matrix composites. Composites Part A: Applied Science and Manufacturing, 39(10), 1606-1617. https://doi.org/10.1016/j.compositesa.2008.07.001
[32]. Ramachandra, M., & Radhakrishna, K. (2007). Effect of reinforcement of flyash on sliding wear, slurry erosive wear and corrosive behavior of aluminium matrix composite. Wear, 262(11-12), 1450-1462. https://doi.org/10.1016/j.wear.2007.01.026
[33]. Rao, S. R., & Padmanabhan, G. (2012). Fabrication and mechanical properties of aluminium-boron carbide composites. International Journal of Materials and Biomaterials Applications, 2(3), 15-18.
[34]. Shorowordi, K. M., Laoui, T., Haseeb, A. A., Celis, J. P., & Froyen, L. (2003). Microstructure and interface characteristics of B4C, SiC and Al2O3 reinforced Al matrix composites: A comparative study. Journal of Materials Processing Technology, 142(3), 738-743. https://doi.org/10.1016/S0924-0136(03)00815-X
[35]. Ulhas, K. A., Kumar, V. G. B. (2017). Method of stir casting of aluminum metal matrix composites: A review. Materials Today: Proceedings, 4(2), 1140-1146. https://doi.org/10.1016/j.matpr.2017.01.130
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Pdf 35 35 200 20
Online 35 35 200 15
Pdf & Online 35 35 400 25

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.