Analysis of Dynamic Belt Stretch During Full Load Starting Condition of Belt Conveyor System

Sanjay G. Sakharwade*, Shubhrata Nagpal**
*-** Department of Mechanical Engineering, Bhilai Institute of Technology, Durg, Chhattisgarh, India
Periodicity:November - January'2019
DOI : https://doi.org/10.26634/jic.7.1.15988

Abstract

Belt is an important and expensive part of the conveyor belt system. At the early seconds of the starting process, maximum belt stretch is found which causes sudden failures or enormous starting belt stress. These dynamic stresses are difficult to measure and their presence could therefore go undetected. The transient stretch in the belt is investigated for the actual belt conveyor during full load starting condition. Belt conveyor system is considered as the series of vibrating mass and this unit is a viscoelastic segment; equation of motion is developed through the approach of Lagrange to study this process. Simulation technique is used to observe transient dynamic quantities. Dynamic belt stretch is studied in terms of dislocation within the conjugative units of endless belt. Result indicates that the maximum dynamic stretch value is 1.7 percent of the total length of the belt which comprises standard values specified for system. Dynamic stretch analysis would reveal the actual behavior of dynamic belt stresses in the conveyor belt.

Keywords

Dynamic, Stretch, Belt Conveyor, Simulation, Full load Starting.

How to Cite this Article?

Sakharwade, S. G., & Nagpal, S. (2019). Analysis of Dynamic Belt Stretch During Full Load Starting Condition of Belt Conveyor System . i-manager's Journal on Instrumentation and Control Engineering, 7(1), 19-25. https://doi.org/10.26634/jic.7.1.15988

References

[1]. Barburski, M. (2014). Analysis of the mechanical properties of conveyor belts on the three main stages of production. Journal of Industrial Textiles, 45(6), 1322- 1334. Retrieved from: https://doi.org/10.1177/15280 83714559567
[2]. BIS. (2000). IS 11592: 2000 Selection and Design of Belt Conveyors — Code of Practice. Bureau of Indian Standards.
[3]. CEMA. (1997). Belt Conveyors for Bulk Materials (5th Ed). USA: CEMA, 85-196. Retrieved from: https://www. cemanet.org/wp-content/uploads/2011/09/BB5thEd_ Chapter-61.pdf
[4]. Chaturvedi, D. K. (2010). Modeling and Simulation of Systems using MATLAB and Simulink, Boca Raton: CRC Press.
[5]. DIN 22101, (n.d.). DIN 22101: 2011-12, Continuous Conveyors – Belt Conveyors for Loose Bulk Materials – Basis for Calculation and Dimensioning. Berlin, Germany: DIN Deutsches Institut für Normung e. V.. 1-56. Retrieved from: https://www.scribd.com/document/293857 373/DIN-22101-2011-Belt-Conveyors
[6]. Dunlop, (2016). Technical manual, Conveyor belting, Version 2.6, Australia: Dunlop
[7]. Fedorko, G., Molnár, V., Živčák, J., Dovica, M., & Husáková, N. (2013). Failure analysis of textile rubber conveyor belt damaged by dynamic wear. Engineering Failure Analysis, 28, 103-114.
[8]. Jazar, R. N. (2013). Advanced Vibrations: a Modern Approach, New York: Springer Science & Business Media.
[9]. KarolewsKi, B., & Ligocki, P. (2014). Modelling of long belt conveyors. Eksploatacja i Niezawodność, 16(2)., 179-187.
[10]. Kulinowski, P. (2014). Simulation method of designing and selecting tensioning systems for mining belt conveyors. Archives of Mining Sciences, 59(1), 123-138.
[11]. Lakes, R. (2009). Viscoelastic Materials. New York, USA: Cambridge University Press. https://doi.org/10.1017/ CBO9780511626722
[12]. Leamy, M. J., & Wasfy, T. M. (2002). Transient and steady-state dynamic finite element modeling of beltdrives. Journal of Dynamic Systems, Measurement, and Control, 124(4), 575-581.
[13]. Manjgo, M., Piric, E., Vuherer, T., & Burzic, M. (2018). Determination of mechanical properties of composite materials-the rubber conveyor belt with cartridges made of polyester and polyamide. Annals of the Faculty of Engineering Hunedoara – International Journal of Engineering, 16(1), 141-144.
[14]. Matsumuro, Y., Kurata, T., & Bridgestone Corp. (2017). Rubber composition for conveyor belt, and conveyor belt. U.S. Patent Application 15/514,887. Retrieved from https://patents.justia.com/patent /20170240730
[15]. Mulani, I. G. (2002). Engineering Science and Application Design for Belt Conveyors (4th Ed). India: Thysson Krupp.
[16]. Nordell, L. K., & Ciozda, Z. P. (1984). Transient belt stresses during starting and stopping: Elastic response simulated by finite element methods. Bulk Solids Handling, 4(1), 93-98.
[17]. Pang, X., Li, J., & Kou, Z. (2015). Longitudinal vibrations of the viscoelastic moving belt. Shock and Vibration, 2015. https://doi.org/10.1155/2015/769309
[18]. Rao, S. S. (2007). Vibration of Continuous Systems. New Jersey, USA: John Wiley & Sons, Inc.
[19]. Sakharwade, S. G., Nagpal, S. (2019). Study of Transient Characteristics of Belt Conveyor by Lumped Mass Method. i-manager's Journal on Future Engineering and Technology, 14(4), 6-12.
[20]. Woodcock, C. R., & Mason, J. S. (1995). Bulk Solids Handling: An Introduction to the Practice and Technology. London: Blackie Academic.
[21]. Yang, G. (2014). Dynamics analysis and modeling of rubber belt in large mine belt conveyors. Sensors & Transducers, 181(10), 210-218.
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Online 15 15

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.