Transient Dynamic Finite Element Analysis of Cup Drawing Process

P. Nanda Kumar*, Glenda Holland**, B. Vikram***
* Professor, Department of Mechanical Engineering, N.B.K.R. Institute of Science & Technology, Vidyanagar, Andhra Pradesh, India.
** Associate Professor, Department of Mechanical Engineering, N.B.K.R. Institute of Science & Technology, Vidyanagar, Andhra Pradesh, India.
*** M.Tech Student (AMS), Department of Mechanical Engineering, N.B.K.R. Institute of Science & Technology, Vidyanagar, Andhra Pradesh, India.
Periodicity:February - April'2019
DOI : https://doi.org/10.26634/jme.9.2.15271

Abstract

The cup drawing process of sheet takes an important place in forming metals. The traditional techniques of tool design for sheet forming operations used in industry are experimental and expensive methods. Prediction of the forming results, determination of the punching force, blank holder forces and the thickness distribution of the sheet metal will decrease the production cost and time of the material to be formed. In this project, cup drawing simulation has been presented with finite element method. The entire production step has been simulated by ANSYS 15.0 software under axisymmetric conditions with nonlinear Transient dynamic analysis. Radial, axial, hoop and Von Mises stress patterns have been simulated for critical load conditions. A rigorous analysis of Von Mises stress has been performed to track the yield behavior of blank. Contact behavior was also observed. Simulated Punch force was compared with experimental values for different travel intervals.

Keywords

Cup Drawing, Transient Dynamic Analysis, Stress Distribution

How to Cite this Article?

Kumar, P. N., Kumar, P. S. R., and Vikram, B. (2019). Transient Dynamic Finite Element Analysis of Cup Drawing Process. i-manager’s Journal on Mechanical Engineering, 9(2), 1-8. https://doi.org/10.26634/jme.9.2.15271

References

[1]. Anaraki, A. P., Shahabizadeh, M., & Babaee, B. (2012). Finite element simulation of multi-stage deep drawing processes & comparison with experimental results. World Academy of Science, Engineering and Technology, 61, 670-674.
[2]. Anwekar, S., & Jain, A. (2012). Finite element simulation of single stage deep drawing process for determining stress distribution in drawn conical component. International Journal of Computational Engineering Research, 2(8), 229-236.
[3]. Arab, N., & Javadimanesh, A. (2013). Theoretical and experimental analysis of deep drawing cylindrical cup. Journal of Minerals and Materials Characterization and Engineering, 1(06), 336-342.
[4]. Dhaiban, A. A., Soliman, M. E. S., & El-Sebaie, M. G. (2013). Development of deep drawing without blankholder for producing elliptic brass cups through conical dies. Journal of Engineering Sciences, 41(4).
[5]. Joshi, N. K., Patil, T. B., Satao, S., & Chandrababu, D. (2014). Optimization of variation in wall thickness of a deep drawn cup using virtual design of experiments. IRACST – Engineering Science and Technology: An International Journal (ESTIJ), ISSN: 2250-3498, 4(5), 124- 128.
[6]. Kumar, J. P., Tanveer, M. B., Makwana, S. A., & Sivakumar, R. (2013). Experimental investigation and optimization of process parameters on the deep drawing of AISI202 stainless steel. International Journal of Engineering Research and Technology, 2(4), 160-167.
[7]. Kumar, M. Y., Kumar, K. R., & Abhimaan, B. (2015). Finite element simulation of deep drawing of aluminium alloy sheets. International Journal of Advanced Engineering Research and Science (IJAERS), 2(12), 44-48.
[8]. Kumar, R. U., & Reddy, G. C. (2016). Determination of diametrical ratio of sheet metals through finite element analysis (2016). International of Modern Engineering Research (IJMER), 2nd National Conference on Developments, Advances & Trends in Engineering Science [NC- DATES2K16], 20-23.
[9]. Magar, S. M., & Khire, M. Y. (2010). Deep drawing of cup shaped steel component: finite element analysis and experimental validation. International Journal on Emerging Technologies, 1(2), 68-72.
[10]. Marumo, Y., Saiki, H., & Ruan, L. (2007). Effect of sheet thickness on deep drawing of metal foils. Journal of Achievements in Materials and Manufacturing Engineering, 20(1-2), 479-482.
[11]. Ramezani, M., & Neitzert, T. (2013). Analytical and finite element analysis of hydroforming deep drawing process. World Academy of Science, Engineering and Technology, International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering, 7(6), 980-991.
[12]. Shakil, S., Hamed, M., & Chamekh, A. (2015). Single stage steel cup deep drawing analysis using finite element simulation. International Journal of Engineering Research & Technology, 4, 2278-018.
[13]. Singh, C. P., & Agnihotri, G. (2015). Study of deep drawing process parameters: A review. International Journal of Scientific and Research Publications, 5(2), 1- 15.
[14]. Trivedi, R. N., Joshi. M.., & Patel, N. (2015). Experimental and finite element analysis of deep drawing process of stainless steel, brass & aluminum. International Journal for Scientific Research & Development, 3(4), 3301-3304.
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Pdf 35 35 200 20
Online 35 35 200 15
Pdf & Online 35 35 400 25

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.