Effect of Manufacturing Processes on Creep Modulus, Strain Rate and Residual Stress of Polymers

Saransh Arora*, Gaurav Saini**, Lokesh Singhal***, Piyush Uniyal****, Navin Kumar*****, Prashant Jindal******
*-*** UG Scholar, Department of Mechanical Engineering, University Institute of Engineering and Technology of Panjab University, Chandigarh, India.
**** Research Scholar, Centre for Biomedical Engineering Department, Indian Institute of Technology Ropar, India.
***** Associate Professor and Head, Department of Mechanical Engineering, Indian Institute of Technology Ropar, India.
****** Assistant Professor, Department of Mechanical Engineering at University Institute of Engineering and Technology of Panjab University, Chandigarh, India.
Periodicity:January - March'2018
DOI : https://doi.org/10.26634/jms.5.4.13973

Abstract

In this work, the tensile specimen of various polymers, namely (Polycarbonate (PC), Polyketone (PK), Polypropylene (PP), Polyurethane (PU), and Ethylene Vinyl Acetate (EVA)) were fabricated using two different manufacturing processes, viz. Injection Molding and Sigma Mixing. Creep and stress relaxation properties of these polymers have been evaluated using Creep Testing Machine. It has been observed that the creep modulus was enhanced by 20.6% in the sigma mixed material in comparison to injection molded specimen and the strain rate increased by 150.14% in the sigma mixed specimen; on the other hand, residual stress which was deduced from the stress relaxation tests decreased by 11.5% on an average in the sigma mixed material in comparison to injection molded materials. Since the sigma mixing process improves the intermixing of the granules because of the motion of the mixer rollers, it causes the increase in the bond strength in the sigma mixing process. Enhanced creep modulus and reduced strain rate enables these polymers to be used for applications which require service under a constant load for a prolonged period of time.

Keywords

Injection Molding, Sigma Mixing, Creep Modulus, Strain Rate, Residual Stress, Stress Relaxation

How to Cite this Article?

Arora,S., Saini,G., Singhal,L., Uniyal,P., Kumar,N., and Jindal, P. (2018). Effect of Manufacturing Processes on Creep Modulus, Strain Rate and Residual Stress of Polymers. i-manager’s Journal on Material Science, 5(4), 47-54. https://doi.org/10.26634/jms.5.4.13973

References

[1]. Abu-Abdeen, M. (2010). Single and double-step stress relaxation and constitutive modeling of viscoelastic behavior of swelled and un-swelled natural rubber loaded with carbon black. Materials & Design, 31(4), 2078-2084.
[2]. Abu-Abdeen, M. (2012). The unusual effect of temperature on stress relaxation and mechanical creep of polycarbonate at low strain and stress levels. Materials & Design, 34, 469-473.
[3]. Angelidi, M., Vassilopoulos, A. P., & Keller, T. (2017). Ductility, recovery and strain rate dependency of an acrylic structural adhesive. Construction and Building Materials, 140, 184-193.
[4]. Cai, W., Chen, W., & Xu, W. (2016). Characterizing the creep of viscoelastic materials by fractal derivative models. International Journal of Non-Linear Mechanics, 87, 58-63.
[5]. Cangialosi, D. (2016). Mechanical Properties of Polymer Glasses: Physical Aging of Polymer Glasses. In Reference Module in Materials Science and Materials Engineering.
[6]. Chai, Y., Lin, C., & Li, Y. (2017). Effects of creep-plastic behavior on stress development in TBCs during cooling. Ceramics International, 43(15), 11627-11634.
[7]. Ginic-Markovic, M., Dutta, N. K., Dimopoulos, M., Choudhury, N. R., & Matisons, J. G. (2000). Viscoelastic behaviour of filled, and unfilled, EPDM elastomer. Thermochimica Acta, 357, 211-216.
[8]. Guo, J., Liu, J., Wang, Z., He, X., Hu, L., Tong, L., & Tang, X. (2017). A thermodynamics viscoelastic constitutive model for shape memory polymers. Journal of Alloys and Compounds, 705, 146-155.
[9]. Jazouli, S., Luo, W., Bremand, F., & Vu-Khanh, T. (2005). Application of time–stress equivalence to nonlinear creep of polycarbonate. Polymer Testing, 24(4), 463-467.
[10]. Jindal, P., Sain, M., & Kumar, N. (2015). Mechanical characterization of PMMA/MWCNT composites under static and dynamic loading conditions. Materials Today: Proceedings, 2(4-5), 1364-1372.
[11]. Jindal, P., Gupta, S. S., & Bansal, S. (2014). Thermal expansion behaviour of PMMA/MWCNT composites. IJRMET, 4(2), 72-75.
[12]. Jones, K. W., & Bush, R. W. (2017). Investigation of residual stress relaxation in cold expanded holes by the slitting method. Engineering Fracture Mechanics, 179, 213-224.
[13]. Jyoti, J., Basu, S., Singh, B. P., & Dhakate, S. R. (2015). Superior mechanical and electrical properties of multiwall carbon nanotube reinforced acrylonitrile butadiene styrene high performance composites. Composites Part B: Engineering, 83, 58-65.
[14]. Kuan, H. C., Ma, C. C. M., Chang, W. P., Yuen, S. M., Wu, H. H., & Lee, T. M. (2005). Synthesis, thermal, mechanical, and rheological properties of multiwall carbon nano tube/water borne polyurethane nanocomposite. Composites Science and Technology, 65(11-12), 1703-1710.
[15]. Mianehrow, H., & Abbasian, A. (2017). Energy monitoring of plastic injection molding process running with hydraulic injection molding machines. Journal of Cleaner Production, 148, 804-810.
[16]. Ravi, S., Laha, K., Sakthy, S., Mathew, M. D., & Jayakumar, T. (2014). Design of creep machine and creep specimen chamber for carrying out creep tests in flowing liquid sodium. Nuclear Engineering and Design, 267, 1-9.
[17]. Xiong, J., Zheng, Z., Qin, X., Li, M., Li, H., & Wang, X. (2006). The thermal and mechanical properties of a polyurethane/multi-walled carbon nanotube composite. Carbon, 44(13), 2701-2707.
[18]. Zhao, X., Li, R. K., & Bai, S. L. (2014). Mechanical properties of sisal fiber reinforced high density polyethylene composites: Effect of fiber content, inter facial compatibilization, and manufacturing process. Composites Part A: Applied Science and Manufacturing, 65, 169-174.
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Online 15 15

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.