Study on the Effect of Workpiece Hardness and Tool-Nose on Cutting Force and Chip-Tool Interface Temperature during Dry Hard Turning of AISI 4340 Steel

Sanjeev Kumar*, Dilbag Singh**, Nirmal Singh Kalsi***
*-*** Associate Professor, Department of Mechanical Engineering, Beant College of Engineering and Technology Gurdaspur, Punjab, India.
Periodicity:November - January'2018
DOI : https://doi.org/10.26634/jme.8.1.13821

Abstract

The selection of process parameters during hard turning is critical deciding the performance of hard turning. In this research work, an attempt has been made to analyze the influence of tool nose radius and workpiece hardness on cutting force and chip-tool interface temperature during hard turning of AISI 4340 steel. The experiments were performed as per layout design with the central composite design. The mathematical models of cutting force and chiptool interface temperature were developed using second order regression analysis. The adequacies of the developed models are analyzed by performing confirmation runs. The significance of the models and influence of the process parameters have been carried out based on Analysis of Variance (ANOVA) technique. The optimal values of the process parameters which provide maximum machining performance are predicted. The results show that workpiece hardness is the significant parameter which affects the performance of hard turning

Keywords

Hard Turning, Cutting Force, Temperature, ANOVA, Workpiece Hardness, Tool-nose Radius.

How to Cite this Article?

Kumar, S., Singh, D., and Kalsi, N. S. (2018). Statistical Investigations into the Erosion of Material from the Tool in Micro-Electrical Discharge. i-manager’s Journal on Mechanical Engineering, 8(1), 8-19. https://doi.org/10.26634/jme.8.1.13821

References

[1]. Bouacha, K., Yallese, M. A., Mabrouki, T., & Rigal, J. F. (2010). Statistical analysis of surface roughness and cutting forces using Response Surface Methodology in hard turning of AISI 52100 bearing steel with CBN tool. International Journal of Refractory Metals and Hard Materials, 28(3), 349-361.
[2]. Bouzid, L., Yallese, M. A., Belhadi, S., Mabrouki, T., & Boulanouar, L. (2014). RMS-based optimisation of surface roughness when turning AISI 420 stainless steel. International Journal of Materials and Product Technology, 49(4), 224-251.
[3]. Choudhary, A., & Chauhan, S. R. (2013). Application of Response Surface Methodology to evaluate the effect of cutting tool inserts on machining of aluminium 7075 alloy on CNC turning centre. International Journal of Machining and Machinability of Materials, 13(1), 17-33.
[4]. Das, S. R., Kumar, A., & Dhupal, D. (2016). Experimental investigation on cutting force and surface roughness in machining of hardened AISI 52100 steel using CBN tool. International Journal of Machining and Machinability of Materials, 18(5-6), 501-521.
[5]. Dureja, J. S., Gupta, V. K., Sharma, V. S., & Dogra, M. (2009). Design optimisation of flank wear and surface roughness for CBN-TiN tools during dry hard turning of hot work die steel. International Journal of Machining and Machinability of Materials, 7(1-2), 129-147.
[6]. Kalidasan, R., Yatin, M., Sarma, D. K., Senthilvelan, S., & Dixit, U. S. (2016). An experimental study of cutting forces and temperature in multi-tool turning of grey cast iron. International Journal of Machining and Machinability of Materials, 18(5-6), 540-551.
[7]. Kumar, P. & Chauhan, S. R. (2015). Machinability Study on finish Turning of AISI H13 Hot Working Die Tool Steel with Cubic Boron Nitride (CBN) Cutting Tool inserts using Response Surface Methodology (RSM). Arabian Journal for Science & Engineering (Springer Science & Business Media BV), 40(5), 1471-1485.
[8]. Kumar, S., Singh, D., & Kalsi, N. S. (2017). Optimization and Modeling of Cutting Force and Chip-Tool Interface Temperature during Hard Turning of AISI 4340 Steel under Wet Condition. i-manager's Journal on Mechanical Engineering, 7(4), 16-26.
[10]. Mandal, N., Doloi, B., & Mondal, B. (2012). Force prediction model of Zirconia Toughened Alumina (ZTA) inserts in hard turning of AISI 4340 steel using Response Surface Methodology. International Journal of Precision Engineering and Manufacturing, 13(9), 1589-1599
[11]. Montgomery, D. C. (2017). Design and Analysis of Experiments. John Wiley & Sons.
[12]. Nayak, M. & Sehgal, R. (2015). Effect of Tool Material Properties and Cutting Conditions on Machinability of AISI D6 Steel during Hard Turning. Arabian Journal for Science & Engineering (Springer Science & Business Media BV), 40(4), 1151-1164
[13]. Rao, G. S. & Rao, A. N. (2012). Comparison of central composite and orthogonal array designs for cutting force and surface roughness prediction modelling in turning. International Journal of Materials and Product Technology, 43(1-4), 144-164.
[14]. Salimiasl, A. & Özdemir, A. (2016). Modelling of the cutting forces in turning process for a new tool. International Journal of Mechatronics and Manufacturing Systems, 9(2), 160-172.
[15]. Sharma, M. & Sehgal, R. (2016). Modelling of Machining Process while Turning Tool Steel with CBN Tool. Arabian Journal for Science & Engineering (Springer Science & Business Media BV), 41(5), 1657-1678.
[16]. Standard, I. S. O. (1993). Tool-life testing with singlepoint turning tools (ISO/DIS, 3685).
[17]. Suresh, M., Selvaraj, R. M., Rajkumar, K., & Saravanan, V. M. (2017). Optimisation of cutting parameters in CNC turning of EN-19 using tungsten carbide. International Journal of Computer Aided Engineering and Technology, 9(2), 218-228
[18]. Tamizharasan, T., Selvaraj, T., & Haq, A. N. (2006). Analysis of tool wear and surface finish in hard turning. The International Journal of Advanced Manufacturing Technology, 28(7-8), 671-679.
[20]. Thamma, R. (2008). Comparison between multiple regression models to study effect of turning parameters on the surface roughness. In Proceedings of the 2008 IAJCJME International Conference (pp. 1-12).
[21]. Toh, C. K. (2004). Static and dynamic cutting force analysis when high speed rough milling hardened steel. Materials & Design, 25(1), 41-50.
[22]. Zhao, T., Zhou, J. M., Bushlya, V., & Ståhl, J. E. (2017). Effect of cutting edge radius on surface roughness and tool wear in hard turning of AISI 52100 steel. The International Journal of Advanced Manufacturing Technology, 1-8.
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Online 15 15

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.