Effect of Nano-Coatings on Waste-to-Energy (WTE) plant : A Review

0*, T.S. Sidhu**, S. B. S. Kalsi***
* Assistant Professor, Department of Electronics and Communication Engineering, Guru Nanak Dev University, Jalandhar, Punjab, India.
** Director, Shaheed Bhagat Singh College of Engineering & Technology, Ferozepur, Punjab, India.
*** Assistant Professor, Amristar College of Engineering & Technology, Amristar, Punjab, India.
Periodicity:September - November'2010
DOI : https://doi.org/10.26634/jele.1.1.1192

Abstract

Degradation problem in the waste to energy plants, based on various different types of waste as fuels is very serious and still require technological solution in order to improve their efficiency. This study found that in the aggressive environment of waste to energy plants, different coating compositions with the different techniques tested, still did not give the desired results at the elevated temperature and still these plants, are running at very less efficiency as compared to fossil fuel based power plants. It is found from the previous work that the spray coating like APS, HVOF, HVSFS, Cold Spray coatings reduce the surface degradation in the diesel engines, gas turbines, coal gasification plants and chemical plants. Now a days nano-coating give good results to increase the life and performance of surfaces. Nano scale materials have achieved much attention in recent years due to their outstanding properties compared to those of micron-size counterparts. It is found that particle size strongly influences the particle thermal history as small particles rapidly heat up and also rapidly cool down. It also affects the interlamellar adhesion of the splats and hence influencing the mechanical properties of the coating. But the main hurdle in the nano powder coating is that nano-powders are expensive and not available in the market easily and in bulk. So a suitable method has to be found out to manufacture nano-powders in bulk and less expensive, so that they can be used as commercially viable coatings on the surfaces. This paper reviews the previous research work to understand the reason of less efficiency of the WTE plant and different preventive measures used to increase the efficiency of these plants.

Keywords

Nanocoating, Nanostructured Powder, Cold Spray Coating, WTE.

How to Cite this Article?

Harminder Singh (2010). Effect Of Nano-Coatings On Waste-To-Energy (WTE) Plant : A Review. i-manager’s Journal on Electronics Engineering, 1(1),1-7. https://doi.org/10.26634/jele.1.1.1192

References

[1]. Wei-Hsin Chen and Jenn-Chung Chen (2001). “Combustion characteristics and energy recovery of a small mass burn incinerator”, Heat Mass Transfer, 28(3) 299-310.
[2]. Harminder Singh, T.S. Sidhu, S.B.S Kalsi (2010). “Study of the effect of fuel contents on the efficiency of waste-toenergy (WTE) plants”, National Conference on Advancements and Futuristic Trends in Mechanical and Materials Engineering, Yadvindra College of Engineering, Punjabi University, Guru Kashi Campus, Talwandi Sabo, 240-246.
[3]. Jia- Hong Kuo, Hui-Hsin Tseng, P. Srinivasa Rao, Ming- Yen wey, (2008). “The prospect and Development of Incinerators for municipal solid waste treatment and characteristics of their pollutants in Taiwan”, Applied Thermal Engineering, 28 (17-18), 2305-2314.
[4]. V Ganapathy (1995). “Recover heat from waste incineration”, Hydrocarbon Processing, September.
[5]. P. Rademakers, “Review on corrosion in waste incinerators, and possible effect of bromine”, TNO report.
[6]. R.J. Fordham, D. Baxter (2003). “The impact of increasing demand for efficiency and reliability on the performance of waste-to-energy plants”, Materials at high temperature, 20(1),19-25.
[7]. F. J. Perez, J. Nieto, J.A. Trilleros (2006). “Hot Corrosion Monitoring of Waste Incineration Corrosion Processes Using Electrochemical Techniques”, Materials Science Forum, 522-523, 531-538.
[8]. E. Otero, A. Pardo, F.J. Perez (1998). “Corrosion Behavior of 12CrMoV Steel in Waste Incineration Environments: Hot Corrosion by Molten Chlorides”, Oxidation of Metals, 49 (5-6).
[9]. M.J. Clarke (2002). “Introduction to Municipal solid waste Incineration”, Air and Waste Management Association Annual Meeting, Baltimore MD.
[10]. Lee Shang-Hsiu, Themelis Nickolas J. (2007). “High- Temperature Corrosion in Waste-to-Energy Boilers”, Journal of Thermal Spray Technology, 16(1),pp 104-110.
[11] .J. Frandsen Flemming, Karin Laursen, Stelios Arvelakis, “Ash Chemistry in MSW Incineration Plants: Advanced Characterization and Thermodynamic Considerations,” Final Technical Report in EFP Project (2004), J. No. 1373/01-0029.
[12]. A. Ruth Lawrence (1998). “Energy from municipal solid waste: a comparison with coal combustion technology”, Progress in Energy and Combustion Science, 24, 545-564.
[13] . J. Anne Pedersen, J. Frandsen Flemming, Riber Christian (2009). “A Full-scale Study on the Partitioning of Trace Elements in Municipal Solid Waste Incinerations Effects of Firing Different Waste Types”, Energy & Fuels, 23 (7), 3475-3489.
[14]. V. Fantini (2007). “Laser Cladding: a new Technology for corrosion and Erosion Protection of Boiler Tubes”, Global Coating solutions, Proceedings of the International Thermal Spray Conference, 1120-1124.
[15] . H. H. Krause (1996). “Boiler tube failures in municipal waste to energy plants”, Materials performance, 35 (1):46-53.
[16]. W.M. Lu, Pan T.J., Zhang K. (2008). “Accelerated corrosion of five commercial steels under a ZnCl2–KCl deposit in a reducing environment typical of waste gasification at 673–773 K”, Corrosion Science, 50 (7), 1900-1906.
[17] . Sukhminderbir Singh Kalsi, T S Sidhu, Harminder Singh (2010). “High Temperature Corrosion in Bio Medical waste incinerator ” , National Conference on Advancements and Futuristic Trends in Mechanical and Materials Engineering, Yadvindra College Of Engineering, Punjabi University, Guru kashi campus, Talwandi sabo,.360-363.
[18]. Wenchao Ma, Susanne Rotter (2008). “Overview on the chlorine origin of MSW and Cl-originated corrosion during MSW & RDF combustion process”, Bioinformatics & Biomedical Engineering, ICBBE, 4255-4258.
[19]. Nobuo Otsuka (2002). “Effects of fuel impurities on the fireside corrosion of boiler tubes in advanced power generating systems – a thermodynamic calculation of deposit chemistry”, Corrosion Science, 44, 265-283.
[20].Michael Becidan (2009). “Corrosion in waste-fired boilers: A thermodynamic study”, Fuel, 88, 595–604.
[21].Christian Deuerling, Jurgen Maguhn (2009). “Investigation of the Mechanisms of Heat Exchanger Corrosion in a Municipal Waste Incineration Plant by Analysis of the Raw Gas and Variation of Operating Parameters”, Heat Transfer Engineering, 30(10–11), 822- 831.
[22]. S. Arvelakis (2008). “Studying the melting behaviour of fly ash from the incineration of MSW using viscosity and heated stage XRD data”, Fuel, 87, 2269-2280.
[23] . Sidhu T. S., Prakash S. (2006). “Hot corrosion and performance of nickel-based Coatings”, Current Science, 90 (1), 41-47.
[24]. Sidhu T.S., Agarwal R. D. (2005). “Hot corrosion of some superalloys and role of high-velocity oxy-fuel spray coatings-a review”, Surface & Coatings Technology, 198, 441-446.
[25] . Sidhu T.S., Prakash S., Agrawal R.D. (2006). “Study of molten salt corrosion of Superni -75 using Thermogravimetric technique”, Journal of Naval Architecture and Marine Engineering, 3, 77-82.
[26] . Gadow Rainer, Killinger Andreas, Rauch Johannes (2008). “New results in the High Velocity Suspension Flame Spraying (HVSFS), Surface & Coatings Technology, 202, 4329-4336.
[27]. B. Narendra Dahotre, S. Nayak (2005). “Nanocoatings for engine application”, Surface & Coatings Technology, 194, 58-67.
[28]. Jianhong He, Julie M. Schoenung (2002). “Nanostructured coatings”, Materials Science and Engineering, 336, 274–319.
[29]. Killinger Andreas, Kuhn Melanie, Gadow Rainer (2006). “ High-Velocity Suspension Flame Spraying (HVSFS), a new approach for spraying nanoparticles with hypersonic speed”, Surface & Coatings Technology, 201: 1922-1929.
[30]. Yao, Su-Wei (2007). “High temperature of oxidation resistance of Ni-W/ZrO2 nano-composite coating”, Journal of Tianjin University Science and Technology, 40(3), 308-311.
[31] . Guofeng Chen, Hanyi Lou (1999). “The Effect Of Nanocrystallization On The Oxidation Resistance Of Ni- 5cr-5al Alloy”, Scripta Materialia, 41(8), 883–887.
[32]. Y. Matsubara, Y. Sochi, M. Tanabe, and A. Takeya (2007). “Advanced Coatings on Furnace Wall Tubes”, Journal of Thermal Spray Technology, Volume 16(2) pp.(195-201).
[33] . Alkimov A.P., Kosarev V.F., Nesterovich N.I., Papyrin A.N., Shushpanov. M. (1994). Gas dynamic spraying method for applying a coating, U.S. Patent No. 5,302,414, April 12 (Re-examination Certificate, February 25.
[34]. Alkimov A.P., Papyrin A.N., Kosarev V.F., Nesterovich N.I., Shushpanov M.M., (1995). Method and device for coating, European Patent No. 0,484,533, January 25.
[35]. Cold Spray CRADA, Project Task Statement No. 1589.01, Sandia National Lab.,Albuquerque, 2000–2003.
[36]. Bhagat R.B., Amataeau M.F., Papyrin A.N, Conway J.C. Jr., Stutzman B., Jones B. (1997). “Deposition of Nickel Aluminum Bronze Powder by Cold Gas Dynamic Spray Method on 2618 Al for Developing Wear Resistant Coatings”, Thermal Spray: A United Forum for Scientific and Technological Advances, 361-67, ASM International.
If you have access to this article please login to view the article or kindly login to purchase the article

Purchase Instant Access

Single Article

North Americas,UK,
Middle East,Europe
India Rest of world
USD EUR INR USD-ROW
Pdf 35 35 200 20
Online 35 35 200 15
Pdf & Online 35 35 400 25

Options for accessing this content:
  • If you would like institutional access to this content, please recommend the title to your librarian.
    Library Recommendation Form
  • If you already have i-manager's user account: Login above and proceed to purchase the article.
  • New Users: Please register, then proceed to purchase the article.