Gas Dynamic Cold Spraying: A Review on Materials, Parameters, Applications and Challenges

Santosh Kumar*, Rakesh Kumar**
*,** Department of Mechanical Engineering, Chandigarh Group of Colleges, Landran, Mohali, Punjab, India.
Periodicity:November - January'2021
DOI : https://doi.org/10.26634/jfet.16.2.17624

Abstract

Gas dynamic cold spraying is a solid state powder spraying method with several different properties such as corrosion resistance, low oxidation, high strength, high hardness, high rate of coating deposition and allowing production of coatings from a broad range of materials. This review paper aims to provide an overview of the cold spray processes, coating materials, bonding mechanism and their development in trending applications. In particular, the revolutionary applications of gas dynamic cold spray in distinct sector such as energy sector, nuclear power plant, 3D printing, biomedical, wear and dimensional restoration, antimicrobial, electrical, catalysis and corrosion protection are discussed. The current state of coating material including high melting point metal and alloy and low melting point metal and alloy (tin, aluminum, zinc, copper) are presented. In addition, the comparison of gas dynamic cold spray with distinct thermal spray coating is briefly explained as a benchmark for future research and development.

Keywords

Gas Dynamic Cold Spray, Types, Coating Materials, Comparison and Applications.

How to Cite this Article?

Kumar, S., and Kumar, R. (2021). Gas Dynamic Cold Spraying: A Review on Materials, Parameters, Applications and Challenges. i-manager's Journal on Future Engineering and Technology, 16(2), 43-56. https://doi.org/10.26634/jfet.16.2.17624

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